Below is the step-by-step process of how e-waste is recycled
☞ Picking Shed
When the e-waste items arrive at the recycling plants, the first step involves sorting all the items manually. Batteries are removed for quality check.
☞ Disassembly
After sorting by hand, the second step involves a serious labor intensive process of manual dismantling. The e-waste items are taken apart to retrieve all the parts and then categorized into core materials and components. The dismantled items are then separated into various categories into parts that can be re-used or still continue the recycling processes.
☞ First size reduction process
Here, items that cannot be dismantled efficiently are shredded together with the other dismantled parts to pieces less than 2 inches in diameter. It is done in preparation for further categorization of the finer e-waste pieces.
☞ Second size reduction process
The finer e-waste particles are then evenly spread out through an automated shaking process on a conveyor belt. The well spread out e-waste pieces are then broken down further. At this stage, any dust is extracted and discarded in a way that does not degrade the environmentally.
☞ Over-band Magnet
At this step, over-band magnet is used to remove all the magnetic materials including steel and iron from the e-waste debris.
☞ Non-metallic and metallic components separation.
The sixth step is the separation of metals and non-metallic components. Copper, aluminum, and brass are separated from the debris to only leave behind non-metallic materials. The metals are either sold as raw materials or re-used for fresh manufacture.
☞ Water Separation.
As the last step, plastic content is separated from glass by use of water. One separated, all the materials retrieved can then be resold as raw materials for re-use. The products sold include plastic, glass, copper, iron, steel, shredded circuit boards, and valuable metal mix.